Drive By Wire NA Miata - Intro (part 1)

Why do the swap?

Most people would question why I’d want to get away from the cable-based throttle body on the miata. I don’t disagree that mechanical systems are generally simpler to work on and easier to debug. The drive by wire (DBW) solution can also be a safety concern as well if the system doesn’t have proper fail safes implemented.

The simplest way to summarize the pros of a DBW setup is, “more features with fewer things to control.”

  • built-in idle control. no need for a separate idle control valve.
  • built-in cruise control. no need for a separate cruise control motor to pull on the throttle with yet another cable.
  • traction control by pulling throttle (albeit, pulling timing might be more responsive)
  • throttle blipping (for pontential DCT swapping in the future :))

Finding the parts

I hit up the junkyard for some OEM parts. I chose to look at Toyota throttle bodys because I wanted a part that would be easily accessible in the future in case I needed to buy a replacement. The throttle I chose was from a 2003 Toyota Camry with the 2.4L 4 cylinder engine. I was able to test fit the throttle on a 1.6L miata that was also in the junkyard.

The Toyota DBW throttle sits perfectly onto the two existing studs from the 1.6L miata intake.

Comparing outer diameters of the throttle bodys; left is Toyota, right is original Mazda. It's kind of hard to see, but the bottom two bolt holes don't line up perfectly. The Miata intake holes are slightly wider at the bottom. You can also see how well the throttle bore matches.

Cleanup

When I got home, I removed all the coolant/vacuum ports that I wouldn’t be needing. I sealed some of the holes with JB weld to prevent vacuum leaks or water getting into the housing.

All ports/tubes removed from the thottle body.

Open vacuum port that I'll seal off with JB weld. Sealed vacuum port. Sealed coolant? port. Didn't really know where this was going, but I wanted to seal it in case it would let water in.

Psssttt… here is a link to part 2


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